Volvo Penta MD5A Service Manual download pdf (Page 27)

Screw tight the cover with its gasket on the cooling water pump.

Connect the hose between the cooling water intake and the

reverse gear. Check-tighten all the hose clamps.

Close the drain cocks.

Clean the outside of the engine and the reverse gear.

Install the battery, which should be fully charged. Grease the

cable shoes. Connect up the battery cables. IMPORTANT! Do

not mix up the polarity. Tighten up the cable shoes well.

Remove the injector. Take measures to avoid oil splash and run

the engine several turns so that the oil on the piston crowns is

blown out.

Fit the injector. See under “Tightening torques”, “Technical

Data”.

Launch the boat. Change the fuel-filter cartridge. Pump forward

the fuel and vent the system. See under “Venting the fuel

system”.

Start the engine. See the instructions on page 5. Run the

engine warm with the reverse gear engaged. Check to make

sure there is no leakage of fuel, air, water or exhaust gases .

Check that all the controls, etc., are functioning properly.

If necessary, contact authorized Volvo Penta service shops and

let them service the engine and reverse gear according to the

instructions in the servicing scheme.

LAYING-UP AND LAUNCHING

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Volvo Penta MD5A Service Manual Page 27