Volvo Penta TMD22 manuals

Volvo penta TMD22 Service Manual (132 pages)

Brand: Volvo-penta | Category: Engine | Size: 7.22 MB |

English

Table of contents

Workshop Manual

1

Engine repair

3

Safety information

5

Protractor tightening torques

10

Locknuts

10

Strength classes

10

Sealing compound

10

General instructions

11

Special tools

12

APPROVAL NO:

14

Engine presentation

15

General information

16

Cylinder head

18

Valve clearance, check

20

(12A-02)

20

Valve clearance, adjustment

21

(12A–03)

21

Front sealing ring

23

(12A-05)

24

Camshaft, replacement

25

(12A-06)

25

Cylinder head assembly

26

Valves and valve springs

30

Valve guides, inspection

32

(12A-10)

32

Valve guides, replacement

32

(12A-11)

32

Cylinder head, inspection

33

(12A-12)

33

Valve seat, grinding (12A-13)

34

Valve seat, replacement

35

(12A-14)

35

Piston and connecting rod

36

Piston and connecting rod as

38

Big ends, inspection (13A-02)

38

Piston rings, replacement

41

(13A-04)

41

(13A-05)

42

Piston and piston rings

43

Connecting rod, inspection

44

(13A-07)

44

Connecting rod bushing

44

(13A-08)

44

Crankshaft assembly

45

(14A-03)

49

Crankshaft axial clearance

50

Thrust bearing, replacement

50

(14A-05)

50

Main bearings, replacement

52

(14A-06)

52

Crankshaft, replacement

53

(14A-08)

53

Main bearings, inspection

53

(14A-07)

53

Crankshaft, inspection

55

(14A-09)

55

Timing cover and sprocket

56

Timing belt, inspection

58

(15A-02)

58

Timing belt, tension (15A-03)

59

(15A-04)

60

Timing belt, replacement

60

Fuel injection pump pulley

61

Timing cover and drive

62

Camshaft pulley, replacement

63

(15A-06)

63

(15A-07)

64

Timing cover inner, replace

67

Cylinder block

69

Cylinder block, inspection

71

(16A-02)

71

Engine settings

73

Lubrication system

77

Oil pan, replacement (18A-03)

79

Oil screen and suction pipe

80

(18A-04)

80

Oil pump, replacement

81

(18A-06)

81

Oil pump, inspection (18A-07)

83

Relief valve, replacement

84

(18A-08)

84

Relief valve, inspection

84

(18A-09)

84

Fuel system

85

Injectors, fault-tracing

87

Injectors, replacement

87

(19A-02)

87

Feed pump, replacement

88

(19A-03)

88

Feed pump, reconditioning

89

(19A-04)

89

Fuel supply pressure

90

Fuel injection pump, replace

91

Fuel injection system

92

Idling speed, adjustment

93

(19A-07)

93

(19A-08)

94

Coolant, filling (20A-2)

98

Sea water circuit, draining

99

(20A-03)

99

Thermostat, replacement

100

(20A-04)

100

Thermostat, checking

100

(20A-05)

101

Circulation pump, replacement

101

Sea water pump, replacement

102

(20A-06)

102

Sea water pump, recondition

103

Cooling system

104

Special tools: 885038

106

Oil cooler, replacement

107

(20A-09)

107

Heat exchanger / manifold /

109

(20A-10)

109

(20A-11)

111

Charge air cooler (CAC), re

113

Flywheel, flywheel cover

114

Ring gear, replacement

115

(21A-01)

115

Flywheel cover, replacement

116

Electrical system

118

Repair Instructions

119

Generator, maintenance

120

Generator, fault-tracing

120

Starter motor, replacement

121

(22B-01)

121

Starter motor, maintenance

121

(22B-02)

121

Starter motor, checking

122

(22B-03)

122

Glow plugs, replacement

122

(22C-01)

122

Glow plugs, checking power

123

Glow plugs, function check

123

Wiring Diagram

124

Intake and exhaust system

127

Boost pressure control valve

128

Report form

131

Volvo penta TMD22 Service Manual (20 pages)

Brand: Volvo-penta | Category: Engine | Size: 0.08 MB |

English

Table of contents

Workshop Manual

1

Safety information

4

General instructions

5

General information

7

Cylinder block

9

Crank movement

10

Specifications

11

Valve mechanism

12

Lubrication system

14

Fuel system

14

Turbocharging system

15

Cooling system

15

Electrical system

15

Tightening torque

16

Report form

19

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